Hardcarb composite wear plates consist of a steel backing plate on which a very hard wear-resistant alloy is deposited using a proprietary welding process. This alloy may contain hardphases of extreme hardnesses depending on the application conditions and expected service life. Common hardphases include:
Chromium carbides – reliable, cost-effective
Complex carbides – carbides of niobium, vanadium, titanium etc.
Borides and Carbo-borides – for effective erosion resistance
Tungsten carbides – angular, spherical in iron or nickel matrix
Hard coatings from 1 mm upto 20 mm are easily achievable, though most common are the 3mm to 8 mm thickness range. Backing plate can be any weldable steel suited for the application.
Hardcarb hardfacing welding consumables are available as:
These are used for all applications subject to abrasion, erosion, impact, temperature and corrosion. No matter what the application — whether it’s excavation, crushing, grinding, mixing, screening or conveying — you will always find the right solution for your specific requirements within our extensive alloy range.
Hardcarb sintered hardmetal composites provide unparalleled increase in service life of severe wearing components. These are applied by a special brazing process and are custom-designed for abrasion, impact, temperature, erosion and/or corrosion resistance. A notable advantage of this solution is that they provide severe abrasion and erosion resistance along with good impact resistance – a property not achievable in most of the other wear solutions. Typical applications:
Hardcarb automation is dedicated to developing high accuracy and highly reliable PLC / CNC / Robotic based automated welding equipment for hardfacing and cladding of components to increase wear-resistance. The key to success is the integration of simple ideas with sophisticated yet maintenance-free components which are sourced from highly reputed manufacturers world-wide.
Utilizing years of knowledge on the hardfacing procedures of different materials and the operating conditions/requirements of various workshops worldwide, Hardcarb automation is in a position to work closely with all customers for developing specialized hardfacing solutions. Our expertise in welding procedures, mechanical design, processes and advanced computational analyses ensures a reliable and maintenance-free solution on a completely Indian platform.
Anti-wear Hardfacing Solutions
For more than two decades, Hardcarb Technologies has been evolving and innovating fiercely to make its products obdurate and free from wear. Our continuous quest to fight wear is demonstrated from our 360 degree product spectrum designed to provide engineered hardfacing solutions. Our technology stack encompasses a wide array of advanced materials, namely:
At Hardcarb, we understand the importance of operational reliability and power our products to be immune to wear. Our products fight abrasion, erosion, stress, impact and other wear-causing factors, which are often coupled with heat and corrosion. By focusing on wear problems in a wide spectrum of industries, Hardcarb has collected a vast amount of practical wear-related experience which is available to our clients in the form of reliable solutions.
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