Rosenweg 15
DE 58239 Schwerte
Contact
Mr. Bastian Sommer
Product range

Nickel Alloy Filler Metals & Wire

Nickel Alloy Filler Metals & Wire

NICKEL ALLOY FILLER METALS
We manufacture Nickel alloy wire products in diameters from 0.1 mm fine wire up to 20 mm dia. wire rod.
These alloys are melted from raw materials and master alloys in accordance with our own chemical analysis specifications. Melting is performed either in an open electric furnace, or in a vacuum furnace. If required by the melt route, the alloy might then be re-melted by means of ESR or VAR technology and finally poured into the ingot mould or continuous casting apparatus. The subsequent hot forming processing of the ingots / electrodes to wire-rod either takes place in two stages via ingot hot-rolling and then billet hot-rolling or in a continuous process.
The surface of the wire-rod is either chemically treated (pickled) or machined (peeled) and then the drawing processes are carried out with a combination of fine-tuned drawing steps and heat treatment procedures. We can supply large, medium or fine wire diameters in accordance with customer packaging requirements, such as in coils, on formers, in drums, on spools, or in straight cut lengths, with or without stamped and embossed ends.

NICKEL AND NICKEL ALLOY WIRES
We manufacture Nickel alloy wire products in diameters from 0.1 mm fine wire up to 20 mm dia. wire rod.
These alloys are melted from raw materials and master alloys in accordance with our own chemical analysis specifications. Melting is performed either in an open electric furnace, or in a vacuum furnace. If required by the melt route, the alloy might then be re-melted by means of ESR or VAR technology and finally poured into the ingot mould or continuous casting apparatus. The subsequent hot forming processing of the ingots / electrodes to wire-rod either takes place in two stages via ingot hot-rolling and then billet hot-rolling or in a continuous process.
The surface of the wire-rod is either chemically treated (pickled) or machined (peeled) and then the drawing processes are carried out with a combination of fine-tuned drawing steps and heat treatment procedures. We can supply large, medium or fine wire diameters in accordance with customer packaging requirements, such as in coils, on formers, in drums, on spools, or in straight cut lengths, with or without stamped and embossed ends.

Product range

Nickel and Nickel Alloy Bars

Nickel and Nickel Alloy Bars

NICKEL AND NICKEL ALLOY BARS
We manufacture Nickel alloy bars in diameters between 6.35mm and 450mm. These can be supplied in fixed lengths or random lengths, in accordance with customer specifications and tolerances or international standards. These alloys are melted from raw materials and master alloys in accordance with our own chemical analysis specifications. Melting is performed either in an open electric furnace, or in a vacuum furnace. If required by the melt route, the alloy might then be re-melted by means of ESR or VAR technology and finally poured into the ingot mould or continuous casting apparatus. The subsequent hot forming processing of the ingots usually takes place in two stages via ingot hot-rolling and then billet hot-rolling. An alternative forging production route can also be selected, depending on the final size and condition of the bar. In this case the hot working would be performed by a forging press and also by a radial forging machine (eg. GFM), depending on final size.
These hot worked black bars can then be processed into cold worked semi-finished products. For the most part, the cold working operation consists of peeling, drawing and straightening steps, combined with intermediate and/or final heat treatment processes. The finished bars could be as long as 8.5 metres and can be packed in accordance with the customer’s requirements and despatched.

5.5"UP - DEUTSCHE NICKEL PERFORMANCE CENTER
DN´s 5.5“ up – Pick ´n´produce

  • for bars min. 5.5in
  • Quick reaction and lead times
  • Industry 4.0
  • Standard specifications
  • Brand new state of the art production equipment
  • Zero defect management

Our promise: finished material ready in 5 working days!

Company profile

DEUTSCHE NICKEL GMBH – THE NICKEL POWERHOUSE
Quality, performance, efficiency, sustainability

PRODUCTS / QUALITY
Nickel, Nickel base, Iron-Nickel alloys and Copper-Nickel alloys

This is what you can expect from Deutsche Nickel GmbH in Schwerte. We manufacture Nickel wire and Nickel bars – always of the highest quality.

NICKEL WIRE
Nickel and Nickel alloy round and flat wire for use in a wide range of different applications.
Manufacturing options: peeling, grinding, drawing, heat treatment, straightening, spooling.
Diameter range: from 0.1 mm fine wire up to 20 mm wire rod.

NICKEL BARS
Nickel and Nickel alloy round bars, flat bars, hexagonal bars and square bars for use in a wide range of different applications.
Diameter range: from 6.35 mm up to 450 mm.

BOTH CUSTOM MADE SPECIALITIES AND STANDARD PRODUCTS
In order to ensure the highest quality requirements, we provide a wide range of testing facilities (non-destructive testing, metallography, destructive testing, physical testing and wet chemistry testing). This helps us to guarantee conformance with the required properties and customer specifications, as well as with the testing requirements of all of the regular national and international standards, whether that be for incoming raw material, during production or for the finished product.
Our company’s Management System is regularly audited by Third Party approval organisations.

CUSTOMER ORIENTATED
Our prime focus is always on our customers, be they small, medium, or large, irrespective of whether they order occasional spot purchases or by fixing long-term supply contracts.
We try to be flexible with regards to the needs of our customers and the ever-changing demands of the market. Customer satisfaction is the main aim of our company.

DELIVERY PERFORMANCE
Short lead times due to customer orientated material supply programmes. For example, Nickel products from the following typical alloys: 200, 201, 718, 625, 80A, 600, 601, 36, 42, 51, 29/18, 400, 405, K500, CuNi2, CuNi6, CuNi10, CuNi30.

PRODUCTION
We operate state-of-the-art machinery, with which we manufacture both standard and customer-specific semi-finished products.

PEOPLE
The foundation stone of our success is our employees. Therefore we put great emphasis on the education and selection of qualified employees and their further training.

EFFICIENCY / SUSTAINABILITY
The foundations for future generations are laid today. For that reason profitability and sustainability are fundamental prerequisites for the future of Deutsche Nickel.

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